How to Cut Angle Iron

How to Cut Angle Iron

Cutting through metal can be a tedious, time-consuming task. This is especially true if you’re doing multiple cuts needing precise results. This is a problem many people come into when purchasing steel angles for the first time. However, this is most likely because they do not have the right tools to approach the project with.

We know angle iron is one of the most versatile steel products. It can be utilized to create almost anything in a home such as furniture, shelves, and bed frames, to even something like trailer frames.

You can cut steel angle with something like a handsaw with a metal cutting blade, but that will be exhausting and will lead to inaccurate cuts. So, if you’re in the business of cutting steel angles for more than one project, it would be wise to invest in tools that will not only make your life easier but leave your angle looking as professional as possible. Keep reading to discover how to cut angle iron and the best ways to prepare for this process to get your desired results.

How to Cut Angle Iron

Angle iron is a very strong and versatile material for a wide range of building projects. You’ll find that it can be used in a variety of applications, including creating vehicles, furniture, and structures. However, in order to be used in these ways, you need to ensure you learn how to cut angle iron in a safe and effective manner. There are many different ways in which you can cut angle iron, and the process you use will naturally depend on the tools you have on offer and the project you are working on.

No matter what type of saw you use when deciding how to cut angle iron, the number one thing to keep in mind is safety when cutting this material. Always wear heavy-duty gloves, protective eyeglasses, and a facemask to protect your health when cutting angle iron. If you don’t want to purchase new tools for this project, you can likely use any type of saw you have on hand. However, the best ways to cut angle iron we share below will give you some inspiration for how to make this job a success.

Preparing to Cut Angle Iron

As with any job you need to complete, the preparation process is one of the most important factors to keep in mind for it to be a success. No matter what type of tool you opt to use when discussing how to cut angle iron, you need to make sure you mark the metal properly to get an accurate cut. A paint marker is your best option, but you can also use a permanent marker if you don’t have one.

The work area then needs to be prepared in order to safely complete the job. Sparks will fly during this work, which can cause a fire if you aren’t careful. Make sure your workstation is clean and clear so you don’t end up in a dangerous situation during the cutting process. Try to keep your workbench free from sawdust, but if possible, move outside into the yard or driveway to create a safer working environment. Protect yourself as well as the area around you, so that you don’t have any of your body exposed when working. By following these tips, you can ensure your working environment is as safe as possible so that you don’t have any accidents or injuries when learning how to cut angle iron.

The 8 Best Ways to Cut Angle Iron

Here are eight of the best tools to use when cutting or dealing with steel angle:

1. Chop Saw

The more cuts you make, the more prone you are to mistakes. However, if you have a chop saw you can avoid that from happening. A chop saw is a best-case scenario for having to do multiple cuts in succession with precision on each cut. You will simply need to purchase a diamond or abrasive blade for the chop saw and you will be on your way to precise cuts.

2. Angle Grinder

For smaller jobs dealing with angle iron, angle grinders are the tried and true tool to use. You can either cut or clean an angle joint before welding with an angle grinder. As far as cutting is concerned, utilizing a cutoff wheel, angle grinders allow you to trim and create any nooks you would need for the piece to fit perfectly.

3. Torch

If your project requires something beyond simple cuts, a cutting torch may be the tool for you. Mainly utilized in creating bolt holes or shaping angles to join, a cutting torch will be the best tool for this task.

4. Welding Machine

For the more invested person, purchasing a welding machine may be the absolute best tool for angle iron. This is because the welding angle provides the strongest bonds with the best-looking results. If you are working with a thicker angle, this holds especially true as it could be difficult to work within any other condition. The only catch in purchasing or using a welding machine is the ramp-up time in learning how to use it. For more difficult work you need to accomplish, it’s always best to pay a visit to your local fabrication shop to see how they can help you.

5. Chipping Hammer

In the same vein as welding, you will most likely need to purchase a chipping hammer to complete the welding process. A chipping hammer is used to clean welding excess off joints and areas being welded. This is done so the areas being welded can best join and implement a clean-as-you-go mentality to your welds.

6. Wire Brush

Another tool in the cleanup process of angle iron is the wire brush. Used to clean off rust and debris from joints, the wire brush allows for finished joints and messy cuts to be presentable. They come in various sizes, just as angle iron does, to make sure you are being the most efficient in your clean-up process.

7. Measuring Tape

This one is self-explanatory, but you can’t eyeball your cuts if you need precision. Always keep a measuring tape handy whenever you’re dealing with angle iron as you’ll never know when you need to measure with exactitude.

8. Miter Saw

While the chop saw is most commonly used to quickly complete the job of cutting angle iron, you’ll find that a miter saw is another great option. When learning how to cut angle iron, you need to ensure you are very careful when using a miter saw. The metal always needs to be marked and held properly to avoid issues, but when you are confident with this tool, it can make straight and angled cuts.

The next time you are thinking about purchasing angle iron, make sure you are best prepared to execute the job. Now, whether you are going to invest in your future work or if this is a one-time project, there are plenty of options for how to approach your next angle iron project. Choose what is best for you, your skills, and your bank account and you’re off to the races! Our team will be here to support you with any project that you are working on this year, so don’t hesitate to contact us with any questions about working with angle iron.

Visit Tampa Steel & Supply for Angle Iron

Are you in need of steel supplies? Look no further than the professionals at Tampa Steel and Supply. We stock an extensive list of steel products for whatever project you need to tackle. We’re proud to have served our customers for nearly four decades and are ready to assist you with your steel needs. Have questions? Give us a call today to learn more, or stop by our beautiful Tampa showroom.

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